EDGE Surgical Launches Universal Depth Gauge – A Breakthrough in Orthopedics

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  • The Top 5 Reasons to STOP Using Reusable Depth Gauges in Foot and Ankle Surgery

    The Top 5 Reasons to STOP Using Reusable Depth Gauges in Foot and Ankle Surgery

    Orthopedic foot and ankle surgery demands precision. For example, accurate measurement and screw selection directly impacts fixation stability, joint function, and patient recovery. While many surgeons still rely on traditional reusable depth gauges—tools that introduce avoidable risks and inefficiencies – the tide is turning. It’s time to move beyond these outdated instruments. Here are the top five reasons to leading orthopedic surgeons and moving away from reusable depth gauges.

    1. It’s inaccurate and wasting OR time

    Reusable depth gauges are prone to measurement errors that can lead to longer procedures, potentially wasted screws, and the need for additional imaging.

    Studies show that manual gauges often lead to screw changes intraoperatively, adding time under anesthesia.

    In the tight, complex anatomy of the foot and ankle—where millimeters matter for avoiding tendon irritation or joint penetration—inaccuracy can impact down workflow. An electronic, digital, single-use alternative like EDG®  deliver clear, digital readings that eliminate mismeasurement, keeping cases on schedule.

    2. It may not be as clean and sterile as you think, increasing infection risk

    Reprocessing reusable depth gauges is more challenging than it appears. Their narrow lumens and multiple components trap debris. A 2018 study at a major trauma center found that 91.7% of cleaned and sterilized depth gauges failed visual inspection (with debris in the lumen visible via borescope), while biochemical tests detected protein and hemoglobin residues.

    Surgical site infections (SSIs) in foot and ankle procedures already carry high stakes due to poor vascularity in some areas and weight-bearing demands. Even low-level bioburden transfer can contribute to complications. A single-use, sterile depth gauge eliminates this issue entirely—no reprocessing, no residual risk.

    3. The hook is probably bent

    Repeated use, sterilization cycles, and contact with cortical bone gradually deform the slender probe and dull the hook on reusable gauges. A slight bend skews readings, forcing surgeons to double-check or rely on fluoroscopy.

    In foot and ankle cases involving small fragments or delicate plating, this wear undermines confidence. A single-use design maintain a sharp, reliable hook every time, ensuring the hook catches the far cortex accurately without compromise.

    4. Other surgeons have stopped using them

    Leading orthopedic surgeons, particularly in trauma and extremity specialties, are transitioning to single-use electronic depth gauges. Early adopters report smoother workflows, fewer delays, and greater confidence in measurements. Institutions are recognizing that analog gauges are outdated—difficult to sterilize, inaccurate over time, and a source of hidden OR delays and liability.

    Hospitals benefit too: reduced sterile processing department (SPD) burden, fewer tray issues, and lower secondary infection risks. The shift mirrors broader trends toward single-use instruments in orthopedics for safety and efficiency.

    5. Your patients deserve better

    Patients expect the highest standard of care. Using tools known to harbor potential contaminants or deliver inconsistent measurements falls short of that. In foot and ankle surgery, where complications like prominent hardware, nonunion, or infection can prolong recovery and affect mobility, every improvement counts.

    Switching to EDGE Surgical’s Ortho EDG®— a single-use digital depth gauge—provides sterile precision, saves time, and minimizes risks. It’s a small change with outsized benefits for outcomes, efficiency, and peace of mind.

    The evidence is clear: reusable depth gauges introduce unnecessary risk and variability. Foot and ankle surgeons ready to elevate their practice should explore the EDG®. Your OR team, hospital administrators, and—most importantly—your patients will thank you.

    Ready to move to the next generation in depth gauge? Visit us during FPMA 2026 at booth 25 or visit www.edgesurgical.com to learn more about the Ortho EDG® and how it can transform your procedures.

  • Sterile Processing – A Costly Exercise (Part 2)

    Sterile Processing – A Costly Exercise (Part 2)

    In the first part of our series, we look at the challenges facing sterile processing teams as they work with limited resources, complex instructions and tight deadlines to ensure surgical equipment is ready for use.  Now, we’ll look at the impacts and why it’s time for a change.  

    Hospital Impacts Make the News

    With SPD understaffed, struggling with large numbers of IFUs, and being expected to respond quickly, issues can persist, leading not only to patient impacts, but dramatic costs to the hospital.

    Within just the last year, multiple hospitals have had to stop, pause, cancel, delay or relocate surgeries due to issues with non-sterile, contaminated, or improperly processed surgical instruments. These incidents often stem from (SPD) backlogs, staffing shortages, inadequate cleaning, or equipment failures.  Some examples include:

    • UCHealth University of Colorado Hospital (Aurora, Colorado) – July 2025 – Colorado’s largest hospital paused all non-emergency surgeries for about a week after state inspectors found hundreds of contaminated surgical instrument sets left unprocessed daily in the SPD. Issues included massive backlogs (17 carts with 11–30 dirty trays each), dried blood/tissue on instruments, biofilm formation from delayed reprocessing, staffing shortages reducing capacity, and failure to follow sterilization protocols.
    • Barnes-Jewish Hospital (St. Louis, Missouri) – Early 2026 – Healthcare workers raised alarms about contaminated/dirty surgical tools and instrument shortages. The hospital acknowledged canceled, delayed, rescheduled, or relocated surgeries (reportedly around 150 impacted, though exact totals varied in coverage). Issues involved sterile processing shortfalls leading to “isolated shortages” of usable instruments. This occurred amid broader whistleblower concerns about SPD practices in the region.
    • Portneuf Medical Center (Pocatello, Idaho) – 2025 – Investigations revealed dirty surgical instruments with visible tissue fragments/biological material during procedures (e.g., one case aborted mid-surgery after contamination on the back table). This led to rescheduled surgeries, patient impacts (including extended hospital stays), increased surgical site infection concerns, and state/federal scrutiny. Whistleblower lawsuits followed, alleging retaliation for reporting SPD failures. Corrective actions included restricting vendor access and “hard stops” for unfamiliar instruments.

    These stoppages likely cost the hospitals tens of millions of dollars, impact patient safety, surgeon dissatisfaction and easily build the case for more single-use, sterile instruments.

    Move to Single-Patient-Use, Sterile Depth Gauges

    A particularly difficult product for sterile processing teams to properly clean and sterilize is the reusable depth gauge.  A staple of plate and screw surgeries for decades, these devices contain nooks and crannies that, even if the IFUs and cleaning instructions are followed, still have a likelihood of retaining some level of contamination, increasing risk to the patient and the hospital.

    The Electronic Depth Gauge (EDG) from EDGE Surgical eliminates the uncertainties of traditional reusable depth gauges.  As the first sterile-packaged, single-patient-use electronic depth gauge, the EDG significantly reduces contamination risk, standardizes measurements, and enhances surgical consistency.

    Featuring a clear digital display, the EDG delivers precise and repeatable depth readings—eliminating guesswork, minimizing repeated measurements, and preventing the use of incorrect screws. Its patented hook design ensures stable placement, providing consistent and accurate results with every use.

    The EDG offers universal compatibility with major plate-and-screw systems used in orthopedic trauma, reconstruction, and extremity procedures. With the EDG, surgeons benefit from a sterile, accurate, and easy-to-read depth gauge every time.

    The EDG is sterile, more precise, easier to read, and purpose-built for the demands of the modern operating room.

    Sterile processing teams perform essential, high-responsibility work under growing constraints. Chronic understaffing, burnout, and the impractical complexity of IFUs create an environment where errors and delays become more likely—ultimately affecting patient safety and hospital operations.

    Single-use sterile devices like the EDG help to alleviate these burdens: simplifying workflows, reducing error-prone steps, and delivering reliable sterility without the constant reprocessing demands.  As healthcare evolves, supporting SPD teams through smarter device choices isn’t just operational—it’s a commitment to the safety and efficiency patients deserve. Hospitals that invest in single-use options may find they not only ease immediate pressures but also achieve stronger long-term outcomes for staff, surgeons, and patients alike.

    Contact us today to start the move to sterile devices.

  • Industry Giants Join EDGE Surgical Board of Directors

    New members will guide EDGE through its next phase of growth

    BURLINGTON, MA – April 22, 2026 – EDGE Surgical, Inc., the pioneering force behind the world’s only electronic depth gauge for orthopedic surgery, proudly announces the addition of Michael Frazzette and Matthew E. Monaghan to its Board of Directors. Both executives will play key roles in guiding the organization through its upcoming phase of commercial evolution and market expansion.

    Matt Monaghan brings over 35 years of global business leadership across public and private companies, spanning executive, board, and operating roles. With a career centered on scaling early-stage businesses and executing operational turnarounds, Mr. Monaghan currently leads ReadiPOD LLC. He previously served as Senior Vice President and General Manager at Zimmer Holdings (now Zimmer Biomet, NYSE: ZBH), where he led the $1.3 billion global hip implant business and corporate R&D. His extensive background also includes executive roles at Invacare, CD Diagnostics, Texas Pacific Group, and Cerebrus Capital Management.

    Mike Frazzette also brings over 35 years of global business leadership across public and private companies, most recently serving as President and CEO of Laborie Medical Technologies, a global specialist in Urology, Gastroenterology, and Maternal Health, from 2017 to 2025. Prior to Laborie, he spent 11 years at Smith & Nephew plc (London: SN.L) in high-level executive leadership roles, most notably as Chief Commercial Officer. Mr. Frazzette’s deep industry roots also include 16 years at Tyco Healthcare in various leadership and executive positions.

    “We are excited to welcome these heavyweights to EDGE,” said Leo Carayannopoulos, CEO of EDGE Surgical. “Matt and Mike bring tremendous expertise, with a combined 30 years of experience in orthopedics and bringing products to market. Their addition positions EDGE’s leadership with the precise knowledge and skills needed to successfully commercialize the Ortho EDG® disposable depth gauge.”

    About EDGE Surgical 

    EDGE Surgical reduces risks and delays in Open Reduction and Internal Fixation (ORIF) surgeries. Its flagship product, the Electronic Depth Gauge (Ortho EDG®), saves time, saves money, and prevents infections, removing risks associated with traditional reusable depth gauges. The EDG, universally compatible with all major plate and screw systems, uses a digital display and patented hook to deliver consistent and accurate results every time. The single-use device is sterile-packaged, eliminating the risk of biocontamination. 

    EDG delivers benefits across the organization by reducing unplanned tray replacement orders for supply chain, relieving SPD of cleaning duties for a difficult instrument, lowering secondary infection liability risk, and helping OR leadership stay on schedule. Visit www.edgesurgical.com for more information.  

    Mark Severns
    Director of Marketing  
    EDGE Surgical, Inc.  
    mark@edgesurgical.com  
    10 Burlington Mall Rd, Suite 206  
    Burlington, MA 01803  

  • Sterile Processing – A Costly Exercise (Part 1)

    Sterile Processing – A Costly Exercise (Part 1)

    Sterile processing departments (SPDs) are the unseen backbone of safe surgical care. Following surgery, these teams ensure every instrument is properly cleaned, sterilized, and ready for the operating room. Chronic understaffing, overwhelming workloads, and overly complex Instructions for Use (IFU) documents create persistent strain—impacting both staff well-being and patient outcomes. These challenges create risks to both patient safety and hospital liability.   

    In the first part of our two-part blog series, we’ll explore the challenges SPD teams face trying to keep up in the fast-paced surgical environment.  

    The Strain of Understaffing and Overburdened Teams 

    Surgical Directions published a whitepaper, “Unseen but Essential: The Sterile Processing Knowledge Demand and Staffing Crisis”, discussing the impacts these issues in sterile processing are having on patient safety and the hospital. 

    The article notes that the popular assumption that SPD teams are just there to wash tools grossly underestimates the skill and knowledge required to perform the role successfully. It goes on to note that, “Research has found that SSIs occur in 2-5% of all surgical patients and are frequently linked to contaminated instruments or improper sterilization. These infections increase hospital stays, drive up healthcare costs, and in some cases, result in long-term disability or death for patients.”  

    According to an article from Moab Healthcare, “In late 2025 and early 2026, multiple investigative reports exposed what frontline teams have been warning about for years: contaminated, damaged, and improperly reprocessed surgical instruments reaching patients despite prior internal alerts. In each case, corrective actions were eventually implemented—but only after patient risk, operational disruption, and public scrutiny had already occurred.”  

    Understaffing remains one of the most urgent issues facing SPDs. Hospitals frequently report persistent vacancies, with positions staying unfilled for weeks or months due to low pay relative to the job’s demands, limited career advancement, rigorous certification requirements, and physically and mentally taxing work. The result is heightened pressure on existing staff, leading to burnout, reduced morale, and compromised processing quality.  

    Surgical volumes can surge unpredictably, forcing already lean teams to scramble. This often means longer hours, rushed processes, and shortcuts that increase the risk of errors—such as incomplete cleaning or misassembled trays.  

    Under-resourced SPDs also face higher regulatory risks, including Joint Commission citations, and downstream effects like lost revenue and staff dissatisfaction. 

    Complicated, Large Numbers of Instructions for Use (IFU) Documents 

    According to One Tray’s article, “The Anatomy of a Compliant Department, “Despite all the labor and money that goes into writing and reviewing device IFUs, the sad reality is that the majority of Sterile Processing Techs will never get the time or chance to read it.  They follow the standard procedures of their department, maybe not even aware that IFUs exist for all these instruments.  If they have a question about how to wash a particular scope, they go ask their tenured coworker rather than turning to the IFU.  The co-worker shares the “way we’ve always done it,” and they move on.”  

    Even well-staffed teams struggle with the complexity of manufacturer IFUs. These documents often contain contradictory steps, unrealistic expectations (such as precise brushing counts or extended rinsing times that don’t align with real-world time constraints), and varying requirements across instruments—even within the same tray or from the same maker. Specialized tools called for in IFUs may be unlabeled or unavailable, and device designs frequently include hidden lumens, grooves, or cavities that standard cleaning methods can’t fully address.  

    A 2025 study, “Unseen threats: Lumens 2.0 study reveals the hidden challenges of cleaning lumened surgical instruments conducted at a major academic medical center”, highlighted in Infection Control Today , noted that inspection of instruments  with a borescope show contamination ranging from rust colored patches to debris, and persistent contamination after up to 3 rounds of cleaning.  

    In our next post, we’ll look at the impacts the challenges are having on hospitals and what can be done to alleviate the pressures on Sterile Processing.  

  • Mismeasurements in Plate and Screw Surgery are Costing you More than you Realize 

    Mismeasurements in Plate and Screw Surgery are Costing you More than you Realize 

    In orthopedic surgery, precision is critical. One of the factors affecting the success of surgical procedures is the selection of the right-sized screw. Using an incorrect size can not only lead to patient discomfort, potential non-union or the need for revision surgery, but also has a financial impact on the hospital through wasted operating room (OR) time and wasted materials. 

    The Financial Burden of Wasted Screws 

    While numbers can vary, surgical screws can cost as much as $100 in the United States. With the complexity of plate and screw surgeries, Orthopedic surgeons are likely to use multiple screws per procedure, often of different sizes. If an incorrect size screw is selected, it will need to be removed and replaced. Obviously, the surgeon will try to use that screw later in the case, where practical, but it’s not always feasible, resulting in unnecessary expenses in the disposal of the screw. In either case, the time wasted is lost.  

    Consider the scenario where an incorrect screw size is used. If a surgeon needs to switch to a different screw, the cost of the single wasted screw can easily reach $100.  That seems small in the overall cost of healthcare, but what if it occurred multiple times each day?  

    Wasted Operating Room Time 

    Operating room time is one of the most significant costs incurred in healthcare. There are a variety of studies that attempt to calculate the average cost of running an OR in the United States.  A General Surgery News Article estimated the range between $22 to $133 per minute, with an average of about $62 per minute. Extra OR time because of an incorrect size screw leads to prolonged procedures and escalating costs. 

    For instance, a delay of just 15 minutes in an orthopedic procedure can cost, on average, $930 and up to nearly $2000, impacting budgeting for surgical departments. Not only does this financial burden affect the hospital, but it can also disrupt scheduling subsequent surgeries, leading to a domino effect. 

    A Better Depth Gauge Is Needed 

    Incorrect screw selection can be traced back to a single medical device – the traditional, reusable depth gauge.  This instrument has been a staple of orthopedic surgical trays for decades and has seen very little innovation.  In addition to the complexity of cleaning these devices, the reusable depth gauge has been noted to be notoriously difficult to read, creating scenarios where the incorrect screw is selected. 

    With the EDG® from EDGE Surgical, this issue is practically eliminated. The EDG features a digital readout, clearly indicating the measurement for the surgeon to select the proper screw.   

    With investment in advanced technologies, such as the EDG, hospitals can significantly reduce the likelihood of mismeasurement. This not only minimizes wasted resources but also optimizes OR time. If this improves screw sizing accuracy enough to eliminate even half of the mismeasurements, the potential savings could amount to thousands of dollars monthly.  

    Calculating the Potential Costs 

    To understand the financial impact of traditional depth gauges, let’s consider an orthopedic practice where an average of 10 surgeries per week involves screw placement. If, on average, 2 surgeries per week experience delays of 15 minutes and a wasted screw due to mismeasurement that could not be reused, the costs could average about $8000 a month and reach as much as $16000 per month.  

    Conclusion 

    Mismeasurements in orthopedic surgery happen frequently, mainly due to the unreliable, antiquated, reusable depth gauge. In a field where precision is crucial and costs are continuously under scrutiny, investing in accurate measurement tools offers a pathway toward not only improved patient outcomes but also sound fiscal management. Aligning surgical practices with the right tools can ultimately lead to better surgical performance, reducing errors and enhancing patient safety while ensuring that hospital resources are used efficiently. 

    The financial implications of using the wrong size screw in orthopedic surgery can be significant, in both wasted screws and extended operating room time. Adopting the electronic digital depth gauge (EDG) from EDGE can virtually eliminate the issue, saving time and money.

    Visit our calculator to learn more about the impact EDG can have at your hospital.

  • KU Med lawsuits allege deaths linked to contaminated open-heart surgery devices

    KU Med lawsuits allege deaths linked to contaminated open-heart surgery devices

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  • EDGE Surgical Launches 40mm and 120mm Electronic Depth Gauges

    Comprehensive Product Line Now Available for Orthopedic Surgery 

    BURLINGTON, MA – [March 2, 2026] – EDGE Surgical, Inc., the pioneering force behind the world’s only electronic depth gauge for orthopedic surgery, proudly announces the expansion of its Ortho EDG® platform with the introduction of the 40mm and the 120mm single-patient use, universal electronic depth gauges.   Eliminating the need for reusable depth gauges, EDGE Surgical boasts a complete depth gauge line to address the mini, small and large fragment markets, including tailored solutions for orthopedic specialties like hand and wrist, foot and ankle, craniomaxillofacial and others. The new devices build on the proven success of the previously launched, universal 65mm depth gauge, setting a new standard in surgical precision. 

    These groundbreaking products will be on display at AAOS. 

    It’s Time to Take Reusable Depth Gauges out of the Tray 

    The shortcomings associated with reusable depth gauges—including potential inaccuracy and contamination—are well known and present significant risks that can lead to severe, avoidable complications. These risks no longer have to be accepted. According to a prominent chief of orthopedics in Florida, “We don’t reuse drill bits, we don’t reuse wires—reusing a depth gauge doesn’t make sense.” 

    Contaminated surgical instruments have led to shutdowns and delays at hospitals nationwide. These shutdowns not only impact patients but restrict healthcare access to the broader local community and burden the taxpayers who help fund these institutions. 

    It’s no secret why hospitals across the country are adopting state-of-the-art electronic depth gauges from EDGE. Replacing standard depth gauges can reduce cost of care and improve patient outcomes, while also alleviating burden from the overtaxed, under-resourced SPD team struggling to properly clean and sterilize the complicated, reusable depth gauge. Early adopters of the 65mm EDG, including surgeons and hospitals, have seen this value. 

    “From eight-figure lawsuits to life-changing infections, the stakes for hospitals and patients couldn’t be higher. It’s imperative to remove the reusable depth gauge from the operating room immediately,” said Leo Carayannopoulos, CEO of EDGE Surgical. “Surgeons have struggled, and patients have been put at risk with this antiquated technology long enough. With a complete solution from small to large fragment, EDG reduces risk and helps improve patient outcomes. EDGE is the obvious choice.” 

    Multiple plate and screw manufacturers have expressed interest in adopting the EDGE product line. From improved surgeon support to offering a competitive advantage in workflow and patient outcomes, EDG presents a strategic opportunity. 

    Tailored, Surgeon-Designed Solutions 

    The EDG product family is built with surgeon and industry expert guidance input to address the needs of different surgical specialties. The surgeon-driven design, combined with universal compatibility with all major plate and screw systems, eliminates the need for reusable depth gauges in the surgical tray. 

    A New, Better Standard of Care 

    Adopting EDG® just makes sense.  EDGE Surgical is not merely the future of depth gauge technology—it is the depth gauge perfected.   

    • Accurate: Featuring a digital display far more precise than traditional gauges, combined with a patented hook, the EDG ensures accurate measurements the first time, every time. 
    • Sterile: With every device sterile and packaged for single-patient use, EDG eradicates the risk of secondary infections linked to depth gauges, helping to ensure patient safety. 
    • Universal: EDG is compatible with all major plating systems, manufacturers, and screw sizes, eliminating the need for multiple depth gauges. 

    Universal Compatibility 

    The Universal Depth Gauge can be easily calibrated to any plating system from major manufacturers, including Depuy Synthes, Zimmer Biomet, Smith & Nephew, Stryker, Acumed, Paragon 28, Globus, Skeletal Dynamics, Arthrex, Medartis, Trimed, Conventus Flower Orthopedics, and more. 

    Benefits Beyond the OR 

    EDG is a game-changer. Compatible with all major plate and screw systems, EDG seamlessly fits into existing surgical workflows. With features like dynamic calibration, the Electronic Depth Gauge ensures ease of use and accurate measurements, contributing to better surgical outcomes. 

    EDG delivers benefits that go far beyond the OR.   

    Reducing Backups in Sterile Processing  

    EDG®  is for single-patient use, ultimately leading to the elimination of many depth gauges from surgical trays and reducing SPD load. Confusing or non-existent instructions, and hidden nooks, crannies and narrow cannulations make it nearly impossible to reliably clean depth gauges. 

    Driving Down Secondary Infection Risk while Driving Efficiency 

    EDG eliminates a point of risk exposure for secondary site infections and assures the risk management and infection prevention teams that their depth gauges are clean. 

    For OR leadership, EDG® helps drive efficiency in OR flow and removes potential delays that could impact OR scheduling. 

    EDGE continues to innovate, developing variants tailored to specialties such as hand and wrist, foot and ankle, lower extremity and others. EDG gives surgeons a sterile, accurate device, no matter the procedure. 

    The Human Cost of Inaction 

    The impact of secondary infections and surgical complications extends beyond statistics; they deeply affect individuals, leading to long-term loss of mobility, years of surgeries, physical therapy, and sometimes only partial recovery. EDGE is committed to highlighting these personal stories, bringing attention to the real faces behind these complications and fostering greater awareness of their profound impact. Look for these stories on edgesurcial.com in the weeks to come. 

    Available for Order at AAOS this week 

    EDGE Surgical will be showcasing its innovative devices at booth 1003 during the AAOS conference in New Orleans. Attendees will have the opportunity to experience firsthand how the EDG revolutionizes orthopedic practices. The EDGE team will be available to answer questions and discuss how their solutions can enhance surgical precision. 

    About EDGE Surgical  

    EDGE Surgical reduces risks and delays in Open Reduction and Internal Fixation (ORIF) surgeries. Its flagship product, the Electronic Depth Gauge (Ortho EDG®), saves time, saves money, and prevents infections, removing risks associated with traditional reusable depth gauges. The EDG, universally compatible with all major plate and screw systems, uses a digital display and patented hook to deliver consistent and accurate results every time. The single-use device is sterile packaged, eliminating risk of biocontamination.  

    EDG delivers benefits across the organization by reducing unplanned tray replacement orders for supply chain, relieving SPD of cleaning duties for a difficult instrument, lowering secondary infection liability risk, and helping OR leadership stay on schedule. Visit www.edgesurgical.com for more information.   

    Media Contact: 

    Mark Severns
    Marketing   
    EDGE Surgical, Inc.   
    mark@edgesurgical.com   
    10 Burlington Mall Rd, Suite 206   
    Burlington, MA 01803   

  • Understanding EDGE’s Universal Depth Gauge: A Deep Dive into Dynamic Calibration Technology  

    Understanding EDGE’s Universal Depth Gauge: A Deep Dive into Dynamic Calibration Technology  

    EDGE recently announced the release of our Universal Depth Gauge, powered by Dynamic Calibration technology.  While the concept is simple, we received a few inquiries about how it works.  Let’s explore this technology to understand how it transforms traditional OR practices and supports major plate and screw systems.  

    Too Many Depth Gauges  

     Open Reduction and Internal Fixation procedures come in many shapes and sizes. The traditional depth gauge, with its rigid analog design, does not handle this variety elegantly, requiring unique depth gauges for every screw diameter, plating system, construct, and manufacturer. These one-dimensional tools are not interchangeable, despite serving the same purpose and often appear virtually indistinguishable from one another. With dozens or even hundreds of depth gauges to manage, non-interchangeable tools are often lost, incorrectly sorted, or damaged. This introduces several challenges:  

    • Risk of Mismeasurement: Surgeons often unknowingly use the wrong depth gauge, leading to inaccuracies and increased risk during the procedure. While it is the responsibility of the surgical team to ensure the right tools are in the OR, visual differences between depth gauges can be challenging to discern.  
    • Sterile Processing Department (SPD) Challenges: Each additional gauge complicates the cleaning and sterilization process. SPD teams must accurately track which gauges belong to which systems, and any mismatch increases the risk of surgical complications. Further, a lack of familiarity with certain designs can exacerbate infection risk, as the disassembly and cleaning procedures can vary significantly.  

    This complexity highlights the need for a more intuitive solution that simplifies surgical workflows.  

    Too Much Complexity  

    Plate and screw vendors offer a variety of systems, requiring dozens of depth gauges to be inventoried. An ankle plate and a wrist plate, both with the same screw diameter, both from the same manufacturer, often require two separate depth gauges to ensure accuracy. This inefficiency challenges the OR team and the SPD team tasked with cleaning, sterilizing, and pairing the right depth gauge to the right system.    

    EDG® Simplifies and Streamlines  

    With the Electronic Depth Gauge by EDGE Surgical, the need for multiple depth gauges is eliminated. Dynamic Calibration enables the surgeon to quickly configure the depth gauge in real-time to match the plate and screw system, regardless of vendor.   

    How it works  

    Each single-patient-use EDG comes with a user-friendly guide conveniently included in the sterile packaging, within reach during the procedure. The surgeon simply matches the vendor to the corresponding calibration setting as listed in the guide; with a single button press, the correct measurement is displayed digitally. This ability to easily switch between calibration settings makes EDG the first universal depth gauge in history, eliminating the need for multiple depth gauges.  

    Eliminating Unnecessary Confusion  

    The Universal Depth Gauge from EDGE Surgical represents an advancement in orthopedic surgery. By harnessing the power of dynamic calibration technology, it not only simplifies the instrumentation needed for complex procedures but also enhances patient safety through improved accuracy.  

    If you’re interested in learning more about how the EDG® can benefit your surgical practice, visit www.edgesurgical.com.   

  • EDGE Surgical Announces $125,000 Distribution Agreement with Specialty Med-Surg Device 

    Burlington, MA [February 18, 2026] — EDGE Surgical, Inc., the innovative brand behind the world’s only electronic depth gauge for orthopedic surgery, has announced a $125,000 agreement with Specialty Med-Surg Device to serve as an authorized distributor for the Ortho EDG® Universal Electronic Depth Gauge in the Detroit metro area.   

    This relationship arrives at a critical time, driven by the growing demand for the Ortho EDG®. Med-Surg Device will distribute EDGE Surgical’s innovative product line to select hospitals throughout Detroit, enhancing regional access to the Universal Electronic Depth Gauge and bolstering the EDGE Surgical commercialization initiative. 

    The addition of the Ortho EDG to the Specialty Med-Surg Device lineup presents an opportunity to introduce innovative technologies that enhance the surgical experience, benefiting both existing clients and new surgeons in search of improved workflows and higher care standards 

    “Med-Surg Device will play a critical role in the adoption of the Universal Electronic Depth Gauge in the Detroit area,” said Leo Carayannopoulos, CEO of EDGE Surgical. “Reusable depth gauges are not only costly but also notoriously challenging to sanitize. In the United States, while surgeons achieve remarkable outcomes, their success can be compromised by tools that are difficult to operate and highly susceptible to contamination. The EDG is an ideal fit for the modern medical landscape, embracing digital and disposable solutions that guarantee precision and enhance patient safety – adopting EDG just makes sense.” 

    The Depth Gauge, Perfected 

    The Ortho EDG Universal Electronic Depth Gauge represents a fundamental shift in orthopedic instrumentation, and a breakthrough innovation in depth gauge technology. Ortho EDG enhances workflow efficiency and prevents costly procedure delays. Its high-precision digital display and patented hook provide the consistency and ease of use surgeons have long desired. 

    Replacing an Outdated Standard 

    With the Universal Depth Gauge, featuring dynamic calibration technology, hospitals can fully replace their existing depth gauge inventory—reducing bioburden contamination risk, simplifying instrument management, and keeping operating rooms running on time. 

    About EDGE Surgical 

    EDGE Surgical reduces risks and delays in Open Reduction and Internal Fixation (ORIF) surgeries. Its flagship product, the Electronic Depth Gauge (Ortho EDG®), saves time, saves money, and prevents infections, removing risks associated with traditional reusable depth gauges. The EDG, universally compatible with all major plate and screw systems, uses a digital display and patented hook to deliver consistent and accurate results every time. The single-use device is sterile packaged, eliminating risk of biocontamination. 

    EDG delivers benefits across the organization by reducing unplanned tray replacement orders for supply chain, relieving SPD of cleaning duties for a difficult instrument, lowering secondary infection liability risk, and helping OR leadership stay on schedule. Visit www.edgesurgical.com for more information.  

    Media Contact: 
    Will Maris 
    Director of Marketing 
    EDGE Surgical, Inc. 
    will@edgesurgical.com 
    10 Burlington Mall Rd, Suite 206 
    Burlington, MA 01803 

  • EDGE Surgical Signs $100,000+ Distribution Agreement with BioIntegris to Drive Ortho EDG® Adoption Throughout Cincinnati Metro Area 

    Burlington, MA [Feburary 11, 2026] — EDGE Surgical, Inc., the innovative brand behind the world’s only electronic depth gauge for orthopedic surgery, has announced a $120,000 agreement with BioIntegris to serve as an authorized distributor for the Ortho EDG® Universal Electronic Depth Gauge in the greater Cincinnati area.   

    This relationship arrives at a critical time, driven by the growing demand for the Ortho EDG®. BioIntegris will distribute the innovative EDGE Surgical product line to select hospitals throughout greater Cincinnati, enhancing regional access to the Universal Electronic Depth Gauge and bolstering the EDGE Surgical commercialization initiative. 

    The incorporation of the Ortho EDG into the BioIntegris portfolio opens the door to provide an innovative technology that elevates the surgical experience, catering to both current clients and new surgeons eager for enhanced efficiency and quality of care.  

    “BioIntegris will play a critical role in the adoption of the Universal Electronic Depth Gauge in Ohio,” said Leo Carayannopoulos, CEO of EDGE Surgical. “”Reusable depth gauges come with high costs and are notoriously hard to clean. Although modern surgeons deliver outstanding results, their effectiveness can be compromised by tools that are cumbersome and vulnerable to contamination. The EDG perfectly complements the trend in modern medicine toward digital and disposable solutions that ensure both accuracy and patient safety.” 

    The Depth Gauge, Perfected 

    The Ortho EDG Universal Electronic Depth Gauge represents a fundamental shift in orthopedic instrumentation, and a breakthrough innovation in depth gauge technology. Ortho EDG enhances workflow efficiency and prevents costly procedure delays. Its high-precision digital display and patented hook provide the consistency and ease of use surgeons have long desired. 

    Replacing an Outdated Standard 

    With the Universal Depth Gauge, featuring dynamic calibration technology, hospitals can fully replace their existing depth gauge inventory—reducing bioburden contamination risk, simplifying instrument management, and keeping operating rooms running on time. 

    About EDGE Surgical 

    EDGE Surgical reduces risks and delays in Open Reduction and Internal Fixation (ORIF) surgeries. Its flagship product, the Electronic Depth Gauge (Ortho EDG®), saves time, saves money, and prevents infections, removing risks associated with traditional reusable depth gauges. The EDG, universally compatible with all major plate and screw systems, uses a digital display and patented hook to deliver consistent and accurate results every time. The single-use device is sterile packaged, eliminating risk of biocontamination. 

    EDG delivers benefits across the organization by reducing unplanned tray replacement orders for supply chain, relieving SPD of cleaning duties for a difficult instrument, lowering secondary infection liability risk, and helping OR leadership stay on schedule. Visit www.edgesurgical.com for more information.  

    Media Contact: 
    Will Maris 
    Director of Marketing 
    EDGE Surgical, Inc. 
    will@edgesurgical.com 
    10 Burlington Mall Rd, Suite 206 
    Burlington, MA 01803